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Cogan Warehouse And Industrial Cantilever Racking

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The Safety Source is the leading cantilever racking installation service. We have hundreds of customers, from offices to distribution centers. If you are in need of cantilever racking, we’ll be able to successfully complete the job within a reasonable timeframe.

 

Our team of cantilever racking installers are experts and have many years of experience to hone their craft. As such, we can provide your business with a design consultation and quote within 3-5 business days.

If you choose to move forward with our proposal, with modifications or not, we will work you into our schedule on a mutually agreed-upon date. One of our project managers will stay in constant contact before, during, and after the installation to ensure you have complete satisfaction.

 

Call us today for any cantilever racking you need for your business.  

 

For other similar services, like pallet racking installation check out our other industrial projects.

 

Cogan structural steel cantilever racking is exclusively designed and built to rival the strongest heavy-duty racking solutions on the market. Ideal for storing short, long or awkwardly-shaped items—from steel sheets and poles to dry wall and lumber—Cogan cantilever racking is easy to install and space efficient, optimizing the productivity and profitability of your work environment.

 

Ideal for both indoor and outdoor use, our cantilever racking is remarkably adaptable to take on the challenge of any storage situation. Install a cantilever roof system to shield your outdoor racking and protect your inventory from the elements. If floor space is limited, maximize your storage capacity with our very narrow aisle cantilever racking. The optimized design works with side loader fork trucks to keep your picking area running smoothly.

 

We know your demands are varied and you need a solid storage system you can rely on. We’ve used our advanced manufacturing techniques and know-how to make our cantilever racks respond to the most stringent standards in the industry. Cogan cantilever racking is another prime example of our proven track record of bringing vision, innovation and functionality to the workplace.


Custom Design

Every project is custom designed to fit your needs and budget

Installation

Professional installation

Warranty

Best in-class customer service and warranty


Our Process

Our pre-engineered floor decking system delivers unbeatable quality, flexibility and affordability. When you choose The Safety Source for your cantilever racking project, we guarantee a product that you get:

 

Faster. Our manufacturers have a large inventory of standard components means we can quote, manufacture and ship your order faster.

 

Leaner. We partner with ultra-efficient manufacturers whose production process keeps our costs low. Lower cost to us means lower cost to you.

 

Better. Our partners are family-owned and operated for over 100 years, which means a refined pre-engineered system that offers the best quality and reliability.


3 Simple Steps

Design Consultation

Design Consultation

Receive an initial call within 24 hours. We'll assess your needs and visions.

Accurate Estimation

Accurate Estimation

Receive your quote in 48 hours. We ensure speed and accuracy.

Secure Installation

Secure Installation

Schedule an installation date as soon as you’re ready. We guarantee the dates we plan with you.


Cantilever Racking Options

Cogan structural cantilever racking is what you need for handling medium- to extra heavy-duty loads. Ideal for storing short, long or awkwardly-shaped items, our cantilever racking features a special arm system designed for easy front loading without obstruction. Structural steel components guarantee superior strength. Punched holes run the full height of each column upright, providing excellent adaptability and versatility for all of your storage requirements. Built for the toughest industrial applications, all connections use high-strength structural grade bolts.


Structural Arms

Structural arms are composed of a beam welded to a plate connection and are manufactured angled at an incline of 1.5° or 3° from the horizontal. The number of arms required for a specified column is determined by the client. This will affect the overall design of the cantilever racking system. The arms are classified as either MD or HD which indicates the load bearing capabilities of the arms. MD implies light duty and HD means heavy duty. When configuring the number of arms required per column it is important to take into consideration two factors; the maximum capacity per column and the maximum capacity per arm. The total combined weight capacity of the arm should not exceed the maximum capacity of each column.

 

Material: Structural Steel

Length: 12", 18", 24", 30", 36", 42", 48", 54", 60", 66", 72", 78", 84", 90", 96"

HD: Heavy Duty

MD: Light Duty

Orientation: 1.5" Or 3" From Horizontal

Finish: Powder Coated Paint

Requires: (4) ASTM A325 Structural Bolts

Columns

The rack columns are a major component of the cantilever system. They are categorized into two types: LD Columns and HD Columns depending on the width. Rack columns are the vertical structural elements that support the rack arms and roof arms and transfer gravity loads to the rack base and anchoring slab. It is very important to note that the column type is determined by a Cogan engineer based on the quantity of arms and the maximum load capacity per arm. It is essential to refer to the assigned Cogan quote or Cogan Approval Drawings for detailed column and storing material.

 

Column MD

Column: LD, Single Or Double Sided Column

Punched Hole: 9/16" Ø Hole Used For 3" MD & 4" MD Arms

11/16" Ø Hole Used For 4" HD, 5" HD And 5.5" HD Arms

Width: 4" Flange

Bolt Spacing: Horizontal - 2"

Vertical - 3" Arm Adjustment MD Arms

Vertical - 4" Arm Adjustment HD Arms

Finish Interior Use: Industrial Highly Adhesive Fast Dry Alkyd Enamel

Finish Exterior Use: D.T.M (Direct To Metal) Fast Dry Polyurethane Liquid Paint

Finish Bracing: Powder-Coated Tough Paint

 

Column HD

Column: HD, Single Or Double Sided Column

Punched Hole: 13/16" Ø Hole Used For 3" MD & 4" MD Arms, 4" HD, 5" HD & 5.5" HD Arms

Width: 5" Flange

Bolt Spacing: Horizontal - 2 3/4"

Vertical - 4" Arm Adjustment MD Arms

Finish Interior Use: Industrial Highly Adhesive Fast Dry Alkyd Enamel

Finish Exterior Use: D.T.M (Direct To Metal) Fast Dry Polyurethane Liquid Paint

Finish Bracing: Powder-Coated Tough Paint

Removable And Fixed Stopper Pins

The removable and fixed stopper pins are used to help prevent the product materials from slipping or rolling off the rack arms. There are four different types of stopper pins: removable or fixed stopper pins, welded arm stopper lips and welded angle arm stoppers. Angle arm stoppers are welded on top of each arm to keep materials centered on the arms.

 

Removable Arm Stopper Pin

Stopper Pin Height: 6" Or 12" From Top Of The Cantilever Arm

Sleeve Base Area: 1 1/2" x 1 1/2" Square

Requires: 1/2" Ø x 1 1/2" ASTM Bolt

 

Removable Base Stopper Pin

Stopper Pin Height: 6" Or 12" From Top Of The Cantilever Base

Cap Connection: Welded To The Base

 

Welded Angle Arm Stopper

Welded To The Fron Only Or Welded To Front And Back Available

 

Welded Arm Stopper Lip

Composed Of A Rectangular Plate Which Is Welded To The Top Flange Of The Rack Arm In The Front.

 

Shelf Overlays - Beam Support

Cantilever racking can also be used for shelving applications. With the installation of beam supports, the racking can be modified and made into a shelving system. Beam supports provide additional reinforcement for heavy or unevenly distributed loads. Wire mesh shelf overlays are fastened on top of the beam supports to create a smooth surface for the storage of smaller items.

 

Beam Support

Size                            Column Spacing              Span

C3 x 3.5 x 53 3/4"      54" Center To Center      53 1/4"

C3 x 4.1 x 75 3/4"      76" Center To Center      53 1/4"

 

Mesh Overlay

Length: 63 3/4"

Weight: 47.52 lbs

Surface Area: 24.515 ft²

Beam Supports: Front And Back Beam Supports Are Required For Proper Reinforcement

Finish: Grey Or Electro-Galvanized

Use: Interior And Exterior

Connection: Self Supporting, Does Not Require Bolts

 

Arm Accessories

Two arm accessories are available to support material. The first is a welded “V” bracket, which is welded along the entire length of the rack arm along the top flange. The “V” brackets are primarily designed for coils. The second arm accessory is the “U” bracket, which is a bracket welded to the top flange of the rack arm. A rod is extended along the two cantilever arms and slotted into the brackets, which acts as a support to carry rolled material. The arms are powder coated Cogan grey.

 

Welded U Bracket

Requires Metal Rod Which Spans The Distance Between Columns

 

Welded V Bracket

Welded Along The Entire Length Of Cantilever Arm

Make the most out of your storage or picking area with Cogan Very Narrow Aisle (VNA) Cantilever Racking. Designed for use with side loader fork trucks, our VNA cantilever racking maximizes storage capacity for a highly efficient use of floor space. The narrow design means our VNA cantilever racking uses as little as half the standard aisle width of standard racking solutions. Your storage capacity doubles and wasted space is eliminated. This is ideal for high-density storage areas or where there is a need for expansion within an existing facility.


Aisle Guide Rail

Purpose: Maximize Storage, Interior Use

Design: Designed For Narrow Aisle Fork Truck

Installation Type 1: Inserted Into Base

Size: 4" x 6" x 3/8"

Material: Structural Steel

Finish: Standard Raw Unfinished Steel Or Optional Powder Coated Yellow

End-Of-Aisle Guide

Purpose: Maximize Storage, Interior Use

Design: Designed For Narrow Aisle Fork Truck

Installation Type 2: Heavy Duty, Bolted To The Ground

Height: 12"

Material: Structural Steel

Finish: Powder Coated

Connection: ASTM A325 Structural Bolts

Upper Reinforcement Arm

Purpose: Maximize Storage, Interior Use

Design: Designed For Narrow Aisle Fork Truck

Material: Structural Steel

Finish: Standard Raw Or Powder Coated

Staircase Tower

A staircase tower design requires the staircase run to be divided equally. If the staircase rise is higher than 12’, a mid-landing is required in which case both runs must be the exact same length.

 

Design Requirement: Staircase run are divided equally

Mid-Landing: If staircase rise is higher than 12'

Self-Closing Staircase Safety Gate

Cogan’s self-closing safety gate serves as an additional security option to guard the opening on a mezzanine staircase entryway.

 

Stair Opening Width: 24"-36", 33"-48"

Sizing: Adjustable Length

Finish: Powder-Coated

Closing Method: Spring Loaded, Self Closing

Double Staircase

Cogan provides various models of double staircases.

 

Model 1: 2 Rails, 38° Angle, 8" Max Rise, 10" Min Run

Model 2: 3 Rails, 31° Angle, 7" Max Rise, 11" Min Run

Model 2: 2 Rails + Wire Mesh, Integrated Panels, 31° Angle, 7" Max Rise, 11" Min Run

Ramp

The Cogan ramp system provides an easier way to access mezzanines while maneuvering equipment and products.

 

Incline: 15°, 17°, and 19°

Model Type: Model 1 = Wire Mesh, Integrated Panels

Create a four-season covered storage unit with Cogan L-shed or T-shed cantilever racking. Ideal for protecting stored materials from harsh weather conditions, the angled roof design allows rain to flow down easily and shields against snow, ice and sun damage. Powder-coated structural steel components and heavy-duty treated wood joists provide superior strength and durability. Lost or damaged material due to severe weather is significantly reduced, saving you costly replacement expenses.


L-Shed

The roof deck is made of galvanized steel which is screwed onto each wood beam with waterproof #8” x 1 ¾” hex head tek screw with a rubber seal. Each roof panel must overlap the previous one and must be screwed in accordingly. The L-Shed roof may be placed flush against a wall or can have the roof steel deck extend 6” but only if back panels are installed. The back panels are supported by 2“x 4” wood beams. The shed must extrude 6” from the edge of the rack arms for the L-shed.

 

Loads: Roof Is Designed To Resist Snow And Wind Loads

Installation Type: Flush Against Wall Or With Back Panel

Slope: 6° Inclination To The Horizontal

Roof Deck Material: Galvanized Steel With An Additional Protective White Undercoat
Roof Support Material: Wood Studs
Steel Deck Connection: #8 x 1 3/4" Hex Head Tek Screw With Rubber Seal
Roof Arms: Structural S-Sections Or W-Sections Or Equivalent
Roof Arms: Meets And Exceeds ASTM A572 Grade 50 And/Or CSA G40.21 350W

Connection Plates: Meets And Exceeds ASTM A36 44W

T-Shed

The roof deck is made of galvanized steel which is screwed onto each wood beam with waterproof #8” x 1 ¾” hex head tek screw with a rubber seal. Each roof panel must overlap the previous one and must be screwed in accordingly. The shed must extend 6” from the edge of the rack arms for the T-shed.

 

Loads: Roof Is Designed To Resist Snow And Wind Loads
Slope: 6° Inclination To The Horizontal
Roof Deck Material: Galvanized Steel With An Additional Protective White Undercoat
Roof Support Material: Wood Studs
Steel Deck Connection: #8 x 1 3/4" Hex Head Tek Screw With Rubber Seal
Roof Arms: Structural S-Sections Or W-Sections Or Equivalent
Roof Arms: Meets And Exceeds ASTM A572 Grade 50 And/Or CSA G40.21 350W
Connection Plates: Meets And Exceeds ASTM A36 44W


Services We Provide

Safety Source is here to help your business expand and optimize its floorspace; here are some of the services we provide:

Oversized Storage

Non-Standard Storage

Very Narrow Aisle Cantilever Racking


T & L Shed Cantilever Racking

Lumberyard Cantilever Racking

Mobile Cantilever Racking System


Mobile Cantilever Racking System

When warehouse space is limited, increase the capacity of available storage with mobile cantilever racking. Fitted on wheeled basses integrated with motorized controls, mobile cantilever racking runs along rails set into the floor. Fixed aisles are eliminated and replaced with a single 'floating aisle' to access stored materials. This drastically compacts surface area, allowing you to double your storage space without adding a single square foot to your facility.

 

Save on costly expansion expenses. Contribute to a more sustainable work environment that optimizes space, reduces energy consumption and most importantly, keeps your inventory secure.


Success Stories

The team at The Safety Source sat down and looked at our current space and provided an out of the box solution - a two story mezzanine with a inplant office installed on the 2nd floor. This solution was not only cost effective it was designed and installed on time and on budget. Thanks for being a vendor we can rely on.

 

Facility Manager

Magna Seating Detroit

 

 

We have been contracting The Safety Source to manage our MRO supplies with their state of the art vending software we have seen on average $6,000 per month savings! They also perform pallet racking repairs and installation and have always accommodated our busy production schedule and provided the best value.

 

Environmental Health & Safety Manager

Detroit Manufacturing Systems

 

 


Why Choose Us

Our team at Safety Source LLC are experts in designing and implementing cantilever racking for various businesses, including retail, industrial, and warehousing.


During our design consultation, we make sure we understand your wants, needs, and desires entirely before designing a custom cantilever racking solution that satisfies your business and makes the most efficient use of your current building layout.

 

Besides our fair quotes and quick turnaround, our project manager will stay in touch with you as much (or as little) as you desire. They’ll review the detailed CAD design plan, installation timeline, and detailed quotation. We want to ensure your stratification, and we believe the best way to do that is to stay in touch.


Companies We Work With

Buffalo Wild Wings
Magna
Fisher Dynamics
Diez Group
Neapco
Faurecia

Value is required
Value is required
Value is required
Value is required
Value is required
Value is required
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