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Pallet Racking Case Study LM Manufacturing

Pallet Racking Case Study

LM Manufacturing

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Customer Details

Customer: LM Manufacturing

Location: Detroit, MI

Application: General Storage

Product:  Interlake Mecalux Pallet Racking, Savety Yellow Racking Protectors

Company Overview:

  • LM Manufacturing, LLC, founded in 2019, is a joint venture between Magna International and LAN Manufacturing. We provide manufacturing, assembly, sequencing, supply chain, and logistics management of complete seat assemblies for the automotive and other mobility industries.

 

Challenge

LM Manufacturing sought to add pallet racking to their warehouse to address the growing demands of their expanding production lines. As their business scaled, efficient storage became a critical concern. The existing setup lacked the capacity and organization required to support increased inventory levels and streamlined operations. By implementing pallet racking, LM Manufacturing aimed to maximize vertical space, improve inventory management, and enhance overall workflow efficiency. This strategic investment was designed to reduce clutter, improve safety, and provide the flexibility needed to accommodate future growth, ultimately supporting their commitment to operational excellence.

The Safety Source Pallet Racking Solution

The Safety Source, specialists in designing and installing customized safety and storage solutions, stepped in to address LM Manufacturing's spatial challenges. Our approach was multi-faceted:

 

  1. Initial Consultation and Design: During the initial consultation, The Safety Source took the time to thoroughly understand LM Manufacturing's unique storage challenges and operational goals. The team conducted an on-site evaluation to assess the warehouse layout, inventory types, and workflow patterns. With this comprehensive understanding, The Safety Source collaborated closely with LM Manufacturing to design a custom pallet racking solution that would maximize space utilization and enhance efficiency. They carefully considered factors such as load capacities, accessibility, and future scalability to ensure the racking system would meet both current needs and long-term objectives. This meticulous planning phase laid the foundation for a successful installation that aligned perfectly with LM Manufacturing’s operational requirements.

  2.  
  3. Custom Mezzanine Installation: The installation of the Interlake Mecalux pallet racking system at LM Manufacturing was executed with precision and efficiency by The Safety Source team. Following the detailed design plan, the installation process was meticulously coordinated to minimize disruption to ongoing operations. The Safety Source's experienced technicians worked diligently to assemble the racking system, ensuring each component was securely anchored and aligned for optimal stability. Throughout the installation, safety protocols were strictly adhered to, reflecting The Safety Source's commitment to delivering a reliable and safe storage solution. The project was completed on schedule, resulting in a robust racking system that seamlessly integrated into LM Manufacturing's warehouse, providing immediate improvements in storage capacity and workflow efficiency.

  4.  
  5. Safety and Compliance: Safety and compliance were top priorities throughout the entire project at LM Manufacturing. The Safety Source ensured that every aspect of the pallet racking installation adhered to industry standards and regulatory requirements. From the selection of Interlake Mecalux racking components to the precise assembly and anchoring, all measures were taken to guarantee structural integrity and worker safety. The Safety Source also provided thorough training for LM Manufacturing’s staff on proper usage and maintenance of the new system, helping to prevent accidents and ensure long-term safety. This commitment to safety and compliance not only protected the well-being of employees but also reinforced LM Manufacturing’s dedication to maintaining a secure and compliant work environment.


The Result

The installation of the custom pallet racking by The Safety Source transformed LM Manufacturing's operational space, delivering:

 

  • Increased Storage Capacity and Space Utilization: The installation of the Interlake Mecalux pallet racking system at LM Manufacturing significantly increased the warehouse’s storage capacity. By utilizing vertical space effectively, the new racking system allowed LM Manufacturing to store more inventory within the same footprint. This transformation not only accommodated their growing production needs but also provided a more organized and efficient method for storing materials. The optimized space utilization helped reduce overcrowding on the warehouse floor, creating a more streamlined and functional environment.

  •  
  • Enhanced Workflow Efficiency: The improved organization and accessibility provided by the new pallet racking system led to a marked enhancement in workflow efficiency. With materials and products now easily accessible, employees could quickly locate and retrieve items, reducing the time spent on order picking and inventory management. This efficiency translated into faster order fulfillment and reduced downtime, enabling LM Manufacturing to meet customer demands more effectively and maintain a smooth production process.

  •  
  • Scalable and Future-Ready Solution: Beyond immediate benefits, the installation of the Interlake Mecalux pallet racking system positioned LM Manufacturing for future growth. The scalable nature of the racking solution means that as LM Manufacturing continues to expand, the system can easily be adapted or expanded to accommodate additional inventory and production demands. This future-ready approach ensures that LM Manufacturing's investment will continue to deliver value as their operations evolve.

"Working with The Safety Source to install the Interlake Mecalux pallet racking system has been a game-changer for our operations. The entire process was seamless, and the result exceeded our expectations. The new racking system has significantly improved our storage efficiency and overall workflow. We're incredibly satisfied with the quality and professionalism demonstrated throughout the project and are confident this investment will support our growth for years to come."

 

-Production Manager, LM Manuafacturing

Our Process

- Step 1 -

Discovery

The Safety Source will work with you to figure out the best solution for your pain points.

- Step 2 -

Design

Based on your requirements, the Safety Source will design a pallet racking layout that will fit your needs.

- Step 3 -

Installation

Our pallet racking experts will install the pallet racking according to the agreed upon design specifications.


Success Stories

The team at The Safety Source sat down and looked at our current space and provided an out of the box solution - a two story mezzanine with a inplant office installed on the 2nd floor. This solution was not only cost effective it was designed and installed on time and on budget. Thanks for being a vendor we can rely on.

 

Facility Manager

Magna Seating Detroit

 

 

We have been contracting The Safety Source to manage our MRO supplies with their state of the art vending software we have seen on average $6,000 per month savings! They also perform pallet racking repairs and installation. Guard rails, dock safety and LED lighting retrofits. Their team has always accommodated our busy production schedule and provided the best value.

 

C&I Manager

Detroit Manufacturing Systems

 

 


Companies We Work With

Buffalo Wild Wings
Magna
Fisher Dynamics
Diez Group
Neapco
Faurecia

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