Whether you’re working in a brand-new facility or considering the best ways to maximize the space in an existing one, pallet racks are an ideal storage solution. A well-designed pallet racking system can keep your work area safe, organized and efficient. There are several types of pallet racking systems, so you’re sure to find one that fits your facility’s needs.

Installing teardrop pallet racking requires careful planning, preparation, and attention to detail. Here is a step-by-step guide to help you install teardrop pallet racking safely and effectively:

1. Inspect The Pallet Rack Components

Perform a thorough visual inspection of all the parts of your pallet rack, including the beams, uprights and shelving. Double check that the items that you ordered are the correct items that were shipped. Make sure there are no dents, warps or cracks. Even if you purchased new supplies, it’s important to check that nothing was damaged during the shipment process.

2. Gather Materials and Tools

Before starting the installation process, gather all the necessary materials and tools. This will include the teardrop pallet racking components, including uprights, beams, braces, and deck supports, as well as the necessary hardware, such as bolts and nuts. You'll also need the following tools:

-Tape Measure

-A Level

-A Lifting Device (Scissorlift, forklift, etc)

-A Rubber Mallet

-At least one assistant

-A Chalk Line

3. Prepare the Installation Area

To ensure a safe and effective installation of your pallet racking, start by clearing your workspace of any obstructions or debris. If you plan to anchor your racks to the floor or wall, it's important to contact the building owner or architect for information about the load-bearing capacity of your building.

To make the installation process simpler, take note of the dimensions of your pallet racking and mark those lines on the floor. Use a chalk line to mark the length and width and indicate the location for the uprights. It's important to leave sufficient space between the edge of the pallet racking and the wall, as well as ample room between aisles for workers and pallet lifts to move safely. By following these steps, you can ensure a smooth and safe installation process for your pallet racking.

4. Install the Uprights

Begin the installation process by using the chalk line as a guide to position one upright on the outer edge and secure it in place. With the assistance of another person, erect the second upright across from the first. Check the vertical alignment of the uprights using a level. If the uprights are not straight, use shims to adjust the angle until they are perfectly vertical. Keep in mind that a slight tilt of no more than 1/8 inch is typically acceptable, but be sure to check the manufacturer's installation guide for specific instructions. Finally, anchor the uprights to the floor using the recommended method outlined in your installation guide.

5. Install the Beams

To continue with the installation process, begin by inserting the bottom rear beam first. With the aid of your assistant, position the beam in the correct slots between the two uprights and gently secure it in place using a mallet. If your beams do not utilize a slotting system, you may need to bolt them to the frame. Repeat this process with the top rear beam. Keep in mind that depending on the height of your uprights and racking system, you may require a lifting device to attach the beams and uprights securely.

Once you have put together your first bay, you can continue adding beams and uprights until your entire pallet racking system is complete.

6. Add the Decking

Once the deck supports are in place, add the decking. This can be in the form of wire mesh or solid decking panels. Lay the decking onto the deck supports, ensuring that they are level and even. Secure the decking to the deck supports using the provided hardware.

7. Add Rack Protection And Netting (Optional)

Pallet racking protection refers to the various safety measures put in place to prevent damage to the pallet racking system and its contents, as well as to reduce the risk of accidents and injuries in a warehouse or storage facility. This may include the use of physical barriers and guards such as column protectors, frame protectors, rack end protectors, and row protectors, as well as floor markings to indicate safe traffic lanes and loading zones.

Pallet racking netting can be fitted onto the back of the racking to prevent products from falling off and injuring workers or damaging the racking.

In conclusion, installing teardrop pallet racking is a simple process that can be completed with basic tools and equipment. By following these step-by-step instructions, you can install your teardrop pallet racking system quickly and easily. If you're looking to add pallet racking to your facility, contact our experts today! 866.688.7233