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How to Choose the Right Cooling PPE for Summer Work

The Importance of Cooling Gear: Protecting Workers from Heat Stress

Heat stress is a silent threat that can quickly turn a jobsite into a danger zone. Between 1992 and 2022, nearly 1,000 U.S. workers lost their lives due to heat exposure—and a large portion of those fatalities occurred in construction.

 

As temperatures rise, so do the risks. Employers must act proactively to prevent heat-related illnesses by implementing hydration plans, scheduled rest breaks, shaded work zones, and most importantly—providing high-quality cooling PPE.

 

Fact: A properly equipped team isn’t just safer—they’re also more focused and productive during long, hot shifts.


What to Look for in Cooling PPE

1. Material & Technology

  • Evaporative Cooling: Water-activated fabrics offer fast relief through evaporation. Great for dry climates, but not ideal for high humidity.

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  • Phase-Change Cooling (PCM): Inserts or packs absorb and store heat, maintaining consistent cool temps. These work well in any climate.

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  • Moisture-Wicking Fabrics: Pull sweat away from the skin to prevent chafing and irritation, often used alongside evaporative or PCM technologies.

 

2. Comfort & Fit

  • Adjustable Fit: Look for gear with velcro, snaps, or elastic to ensure a comfortable, customized fit.

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  • Lightweight & Breathable: Choose materials that don’t weigh workers down or trap heat.

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  • Ergonomic Design: Your cooling gear should seamlessly integrate with other PPE like harnesses, helmets, or hi-vis vests.

 

3. Durability & Maintenance

  • Reusability: Some products need frequent re-soaking, others last longer. Know what to expect for long-term use.

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  • Water Resistance: Essential for dirty, wet, or greasy job sites—your gear needs to last through the grime.

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  • Easy to Clean: Wipe it down or toss it in the wash—choose what’s easiest for your team.

 

4. Safety Compliance

  • High Visibility: On-road or high-traffic sites? Gear should meet ANSI/ISEA 107 standards.

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  • Hard Hat Compatible: Cooling gear shouldn't interfere with essential head protection.

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  • Flame-Resistant & Non-Conductive: Don’t compromise on safety for comfort—get both.



Types of Cooling Gear and Their Benefits

Understanding the different cooling PPE options can help match your crew with the right gear for the job.

 

Cooling Vests

Ideal for prolonged heat exposure—such as construction, roofing, or warehousing. Available in both evaporative and PCM styles, these vests help regulate core body temperature and support better endurance.

 

Bandanas, Neck Gaiters & Towels

Compact, simple, and effective. These portable options are great for landscapers, delivery drivers, and mobile workers who need on-the-go relief without bulky layers.

 

Hard Hat Cooling Accessories

Cool your head and neck without compromising safety. Accessories like cooling sweatbands, neck shades, and helmet liners reduce trapped heat and wick away sweat under your hard hat.

 

Cooling Sleeves & Workwear

Great for outdoor workers exposed to direct sunlight, cooling sleeves and UV-protective clothing deliver both temperature relief and sun safety. A must-have for road crews, utility workers, and anyone on site all day.

Construction worker wearing Pyramex Neck shade while working in the summer heat

Why Invest in Quality Cooling PPE?

Keeping your crew cool is more than just a comfort perk—it’s a serious safety protocol. Heat-related illnesses can cause fatigue, slow reaction times, and increase the risk of accidents on the job. The right cooling PPE helps workers:

 

  • Stay alert and energized

  • Reduce sick days or downtime

  • Meet OSHA heat stress prevention guidelines

  • Increase productivity during peak summer heat

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Bonus: When you shop with us, you get access to high-performance, workplace-tested cooling PPE that meets industry safety standards—and we’re here to help you find the best fit for your team.


Shop Cooling Gear with Confidence

The summer heat doesn’t have to slow your team down. Explore our full line of cooling vests, sleeves, headwear, and more—all designed to help your workforce beat the heat, stay compliant, and get the job done.