How Much Does It Cost To Install Pallet Racking? What Are The Driving Factors?

Pallet racking can make a world of difference in several manufacturing and warehousing situations. Commonly found in large facilities, pallet racking systems provide an innovative way to organize and store pallets. These systems multiply storage space, optimizing the floor space by building up instead of out.

This article will delve into these systems, including pallet rack installation costs, types, and how they can work for you.

Pallet Rack Installation Cost: It Depends on The Type

The costs associated with pallet rack installation vary based on the type. There are three primary pallet rack types:

- Single-deep

- Double-deep

- Gravity flow

Each of these pallet racks presents its own characteristics that contribute to the fluctuation in installation costs.

While single-deep pallet racks are usually between $50 and $120 per pallet position, double-deep pallet racks cost from $80 to $200 per pallet position, and gravity-flow racks typically cost from $200 to $400 per pallet position.

Prices vary widely depending on size and type, which we’ll cover in detail below.

Pallet Rack Types

As mentioned above, there are three main types of pallet racks. Each of these types brings different features and benefits to the table.

Single-Deep Pallet Racks

Single-deep pallet rack systems are made up of single bays that are easily moveable. This setup provides a budget-friendly choice for businesses that is simple and great for small to medium warehouses.

These pallet racks are great for storage in small areas. The low density allows for easy access to each pallet, and they offer high visibility for forklift operators that helps ensure safety. Single-deep pallet racks are customizable to fit the needs of individual businesses.

There are a few drawbacks to this type of rack system, including the taller five-inch beams that translate to loss of cube for carton picking. The roll form rack itself is susceptible to damage from unguided lift trucks, and its strength comes primarily from the shape it takes. When the shape is adjusted through an impact with a forklift, the effect may reduce its capacity substantially.

The relative size and ease of assembly contribute to the budget-friendly pricing of single-deep pallet rack systems.

Installation costs may vary from $50 to $120 per pallet position but are dependent on the specifications.

Double-Deep Pallet Racks

Double-deep pallet rack systems incorporate a second row of pallets to the bay. Although visibility and accessibility are lower than single-deep pallet racks, the density of products they support is substantially higher.

These rack systems are ideal when the priority is storage capacity. Parts for the double-deep rack are easy to source and assemble. The cost of this system is also inexpensive compared to other options of high-density racking.

Accessing the products stored in double-deep pallet racks takes more time, given the reduced visibility and height. Warehouses with double-deep pallet racks will need a truck that is specific to the type of rack. Pallets must be placed perfectly straight, or the deep reach fork truck cannot access higher-level pallets.

Installation costs for double-deep pallet racks range from $80 to $200.

Gravity-Flow Racks

Gravity-flow racks are an excellent option for warehouses that cycle their products on a first-in-first-out basis. The older products move forward as the newer products are added to the back sector of the bay. This makes gravity-flow racks ideal for material handling and food distribution companies.

These racks offer a fantastic high-density storage option that makes it simple to track product turnover. Since older products move up as newer products go in, there is easy access to the inventory that needs to go out first.

The main downfalls of gravity-flow racks lie within the cost and accessibility. They are considerably more costly than other pallet rack options, and all inventory is not easily accessible.

On average, prices range between $200 and $400 per pallet position.

The Common Costs That Goes into Account

When it comes to the construction of pallet racking systems, there are several costs you need to consider. Additional costs include:

- Labor: Labor costs make up an essential chunk of the total installation cost. You will need to consider labor wages, the number of installers, and the average workday length. Labor insurance is also something to keep in mind.

- Material: You will need a certain amount of material. The quantity and type of rack will determine the price.

- Equipment rent: Many racking installation projects need specific equipment, such as a high lift platform, which costs between $50 and $100 per day.

- Transportation: You may need to foot the bill for transportation for the installation team, depending on where you are. If no installation team is close or in your city or state, you may need to pay for their accommodations and transportation.

What You’ll Get Out of It

Pallet racking systems are incredibly beneficial, and the different types can adjust to each scenario. Not only do pallet racking systems efficiently use available space, but they also help create a safer work environment by providing easy and secure access to inventory.

Racking systems are customizable and can work to meet the needs of the specific warehouse. Adding or expanding is easy with pallet racking systems. As the company grows, the pallet racking system can expand as well, helping keep up with increased inventory.

Get a Quote Specifically for You

Calculating the costs associated with racking systems can be difficult. Since many factors are involved in consideration, figuring out the precise estimate is hard. If you are interested in investing in a space-saving storage option but aren’t sure what cost ballpark you are dealing with, a personalized quote is the best solution for you.

Safety Source’s pallet racking installation service can help you figure out the details of cost and installation-related aspects of your upcoming project. No need to guess the expenses of your racking system. Safety Source is here to help.

For a personalized quote, reach out today for help calculating the actual expenses of your project.